THE PRODUCTION OF OIL-GAS EQUIPMENT AND SERVICE SUPPORT


Rigging

Brief technical characteristic

(float shoe, check valve, turbulizer, centralizer).

Well cementing                                                                                                                                                                                                                                 

 

CEMENTING HEADS UNIVERSAL

 

CEMENTING HEADS UNIVERSAL

 

The Universal Cementing Head (UCH) is designed for casing the wellbore of oil and gas wells with the following objectives:

  • ensuring a hermetic connection between the casing string and the injection lines from cementing units;
  • preliminary placement, fixation, and subsequent release of separate cementing plugs and control components for staged cementing;
  • managing the flow direction of buffer fluids, drilling, and cementing slurries in relation to cementing plugs and control components for staged and annular cementing.

 

STAGED CEMENTING COLLAR

The Staged Cementing Collar (SCC) is designed for equipping casing strings with diameters ranging from 140 to 324 mm and for conducting the well cementing process in two stages, either with or without a time gap.

The application scope of the staged cementing collar includes the following cases:

  • when it is not possible to lift the cement slurry behind the casing string to the required height in one go due to formation fracturing and fluid absorption;
  • when the anticipated working pressure during single-stage cementing exceeds the technical capabilities of the cementing units;
  • for cementing gas and gas condensate wells, as well as wells prone to oil and gas shows;
  • for cementing wells using two different cement slurries for isolating formations that differ in temperature or corrosive effects on the casing;
  • when it is planned to leave the productive zone uncemented and prevent the cement slurry from being pushed through the casing shoe;
  • when single-stage cementing is not possible due to organizational and technical reasons (e.g., when it is not possible to call or simultaneously place a large amount of non-cementing equipment on the drilling rig, such as in offshore drilling conditions).

 

РСТ-TYPE LINE SCRAPER

 

РСТ-type line scraper

 

 

РСТ-type scrapers are intended for equipping casing strings made of pipes in accordance with GOST 632 and GOST 633 with nominal sizes from 102 to 340 mm in order to destroy and remove the filter cake from the well wall and the mud film from the outer surface of the casing pipes in the course of reciprocating the strings during their running and cementing , which ensures a more dense contact of the cement stone in the well annulus with the walls of the open one. Another purpose of PCT-type scrapers is to serve as reinforcing bars in the reinforced concrete structure of the well support, which prevents cracking of the support when perforating the producing zone of the well and when attaching the conductor shoe and protective string.
The use of PCT-type scrapers in intervals of the presence of cavernous wellbore sections gives a positive side effect, since the spring-loaded scraper cable brushes destroy the structure of the thickened mud masses in the caverns and facilitate their displacement and replacement with cement slurry.
The scope of PCT-type scrapers` application is universal – vertical, directional and horizontal oil and gas wells. There are no restrictions on pressure, temperature and environment aggressivity.
The example of recording the scraper designation for casing pipes with nominal diameter of 146 mm and range of open hole diameters from 191 to 216 mm:
РСТ-146/191-216

The principle of PCT-type scrapers` operation is that the scraper performs its main purpose due to the elastic properties of the cable brushes with the obligatory simultaneous reciprocating the string and flushing the well or pumping cement slurry through the annulus. In this case, the brushes destroy the filter cake, and the upward flow washes the destruction products out of the well. The purpose of the product is to implement the principle of operation in practice. To ensure maximum efficiency of scrapers, the string shall be centered in the well using bow-spring or rigid centralizers.

 

Scraper code

 

Nominal diameter of the casing, mm

 

Nominal hole diameter of well, mm

Inner diameter of scraper, mm, min

Overall dimensions in a free state, mm

Weight, kg, no more than

Outer diameter, ±10

Height, max.

СТ-102/151

101,6

151

104

195

70

1,2

СТ-114/165

114,3

165

116

210

1,3

СТ-127/191

127

191

129

230

1,4

СТ-140/191-216

139,7

191-216

142

260

1,6

СТ-146/191-216

146,1

191-216

149

265

1,7

СТ-168/216-245

168,3

216-245

172

290

2,0

СТ-178/245-270

180

245-270

182

350

2,2

СТ-245/295-320

244,5

295-320

249

400

2,8

СТ-324/394

323,9

394

329

480

3,8

СТ-340/445

339,7

445

345

520

4,2

 

 

 

 

CENTRALIZER

 

Centralizer type

Outer diameter, mm

Inner diameter, mm

Maximum radial load, kN

Starting load, kN

Number of planks (ribs), pcs

Weight, kg

ЦЦ-114/151

204

116

2, 9

2, 25

4

5, 6

ЦЦ-127/165

217

129

3, 3

2, 5

4

7, 2

ЦЦ-140/191-216

264

142

7, 85

4, 8

6

8, 0

ЦЦ-146/191-216

270

148

7, 85

4, 8

6

8, 4

ЦЦ-168/216-245

292

172

7, 85

4, 8

6

9, 7

ЦЦ-178/245-270

330

182

7, 85

4, 8

6

10, 3

ЦЦ-194/245

320

197

7, 4

5, 5

6

10, 8

ЦЦ-219/270

345

222

10, 45

5, 4

8

12, 4

ЦЦ-245/295-320

370

249

10, 45

5, 4

8

13, 8

ЦЦ-273/320

398

278

9, 3

7, 1

8

14, 1

ЦЦ-299/394

450

304

11, 3

8, 65

8

15, 8

ЦЦ-324/394

450

330

5, 26

10, 52

10

18, 6

ЦЦ-340/445

505

346

12, 9

9, 95

10

19, 8

ЦЦ-426/490

555

430

6, 84

13, 72

14

23, 0

ЦЦ-2-140/216

264

142

12, 0

5, 0

6

8, 0

ЦЦ-2-146/216

270

178

12, 0

5, 0

6

8, 4

ЦЦ-2-168/216

292

172

12, 0

5, 0

6

9, 9

ЦЦ-2-178/216

300

182

12, 0

5, 0

6

10, 0

ЦЦ-2-178/245

305

222

12, 0

5, 0

6

10, 5

ЦЦ-2-194/245

322

196

12, 0

5, 0

6

12, 0

ЦЦ-2-219/270

345

222

13, 5

7, 0

8

13, 7

ЦЦ-2-245/295

370

249

13, 5

7, 0

8

14, 2

ЦЦ-2-324/394

450

330

5, 26

10, 52

10

18, 7

ЦЦ-2-426/490

555

430

6, 84

13, 72

14

23, 0

 

 

 

SOLID CENTRALIZERS

 

centralizer1

Spring centralizers of ЦПН type are designed for centering the casing when running and cementing them in the well, uniform formation of cement stone in the drill-string borehole annulus in order to eliminate the flow of gases and fluids. The delivery set includes a special wrench for securing the centralizer to the casing pipe.

Nominal diameters of casing pipes corresponding to centralizers according to GOST 632-80: 102, 114, 146 and 168 mm.

 

List of manufactured spring centralizers

 

Parameter

ЦПН-102/140

ЦПН-114/155

ЦПН-146/216

ЦПН-168/216

Nominal diameter of the casing pipe, mm

102

114

146

168

Maximum diameter by spring plates, mm

154

160

240

256

Outer diameter by rings, mm

113

126

159

180

Number of spring plates, pcs

6

6

6

6

Centralizer weight, kg

1,5

1,6

3,3

3,5

Centralizer length, mm

320

320

420

420

 

WELDED ПЦ-TYPE SPRING CENTRALIZER

 

 

 

 

Welded ПЦ-type spring centralizers are intended for equipping casing strings made of pipes in accordance with GOST 632 for the purpose of their centering when running into the well and cementing the wellbore sections.

Welded ПЦ-type spring centralizers are made with arched special-profile spring planks welded at the ends to cylindrical bushings. To secure the centralizers to the casing string, fixing screws or retaining rings, and spiral wedges are used.

Centralizers are manufactured in two modifications – ПЦ-1 and ПЦ-2, which differ in the structural elements of the products and their elastic properties:

ПЦ-1-type bow-spring centralizers (Fig. 1) – products with flat curved planks that elastically deform within the annulus in the well. The scope of ПЦ-1-type centralizers` application is limited to vertical and slightly curved wells, as well as wells with an increased open hole diameter compared to the inner diameter of the previous string.

ПЦ-2-type rigid centralizers (Fig. 2) – products with an internal protrusion on the planks, which gives the centralizer an elastic-rigid characteristic during deformation within the annulus in the well. The scope of ПЦ-2-type centralizers` application is curved and directional wells.

Designation

of centralizer

Max. starting force (starting load), kN, max

Min. righting force (radial load), kN, max

Inner diameter, mm

Outer diameter, mm

Height, мм

Number of planks, pcs

Weight, kg, no more than

ПЦ-140/191-216

2,758

2,76

142

264

620

6

8,0

ПЦ-146/191-216

3,512

3,512

148

270

620

6

8,4

ПЦ-146/222-251

3,512

3,512

148

300

650

6

8,4

ПЦ-168/216

4,270

4,270

172

292

680

6

9,7

ПЦ-168/251-270

4,270

4,270

172

325

680

6

9,7

ПЦ-178/216-245

4,626

4,626

182

300

680

6

10,3

ПЦ-194/245

4,697

4,697

197

320

680

6

10,8

ПЦ-219/270

6,405

6,405

222

345

680

8

12,4

ПЦ-245/295-320

7,117

7,117

249

370

680

8

13,8

ПЦ-273/320

9,074

4,537

278

398

680

8

14,1

ПЦ-299/394

9,608

4,804

304

450

680

8

15,8

ПЦ-324/394

10,520

5,260

330

450

680

10

18,6

ПЦ-340/445

10,854

5,427

346

505

680

10

19,8

ПЦ-426/490

13,716

6,858

434

550

660

14

26

 

 

 

 

 

FLOAT SHOE

Shoe and thread type

Nominal diameter of the string, mm

Shoe dimensions, mm

Weight,
kg

Compression load,

kN (t), min.

D

H2

d

Н

Н1

БКМ-102

102

120

110

50

252

40

9

50 (5)

БКМ-114 ОТТМ, ОТТГ, БТС

114

133

115

50

300

42

14

70 (7)

БКМ-127 ОТТМ, ОТТГ, БТС

127

146

120

60

307

45

15

110 (11)

БКМ-140 ОТТМ, ОТТГ, БТС

140

159

130

70

326

50

16

150 (15)

БКМ-146 ОТТМ, ОТТГ, БТС

146

166

130

70

334

55

17

180 (18)

БКМ-168 ОТТМ, ОТТГ, БТС

168

188

135

80

342

60

23

210 (21)

БКМ-178 ОТТМ, ОТТГ, БТС

178

198

140

90

378

60

30

240 (24)

БКМ-194 ОТТМ, ОТТГ, БТС

194

216

145

100

390

63

40

280 (28)

БКМ-219 ОТТМ, ОТТГ, БТС

219

245

145

110

406

74

50

320 (32)

БКМ-245 ОТТМ, ОТТГ, БТС

245

270

145

120

413

80

53

350 (35)

БКМ-273 ОТТМ, ОТТГ

273

299

150

130

426

90

60

370 (37)

БКМ-299 ОТТМ

299

324

150

150

432

94

73

390 (39)

БКМ-324 ОТТМ

324

351

150

160

437

100

85

410 (41)

БКМ-340 ОТТМ

340

365

150

170

442

103

90

430 (43)

БКМ-351

351

376

165

180

455

103

97

450 (45)

БКМ-377

377

402

165

190

458

106

110

470 (47)

БКМ-406

406

432

165

200

464

112

125

490 (49)

БКМ-426

426

451

165

220

494

113

145

520 (52)

БКМ-508

508

533

165

280

505

125

180

580 (58)

 

CHECK VALVE

 

Valve type

Nominal diameter of the string, mm

Nominal diameter of the string, mm

Outer diameter, mm

Inner diameter of valve body, mm, min

Ball diameter, mm

Ball weight, g

Valve height, mm

Valve weight, kg

max.

ЦКОДМ-102 НКТ

102

25

120

87, 9

45+0, 4

85

275

9, 8

ЦКОДМ-114 
ОТТМ, ОТТГ, БТС

114

25

133

97, 1

45+0, 4

85

350

13, 0

ЦКОДМ -127
ОТТМ, ОТТГ, БТС

127

25

146

108, 8

45+0, 4

85

362

14, 8

ЦКОДМ -140
ОТТМ, ОТТГ, БТС

140

25

159

118, 7

76+0, 5

400

405

18, 0

ЦКОДМ -146
ОТТМ, ОТТГ, БТС

146

25

166

124, 7

76+0, 5

400

420

20, 0

ЦКОДМ -168
ОТТМ, ОТТГ, БТС

168

25

188

147, 0

76+0, 5

400

420

25, 0

ЦКОДМ -178
ОТТМ, ОТТГ, БТС

178

25

198

156, 0

76+0, 5

400

398

30, 0

ЦКОДМ -194
ОТТМ, ОТТГ, БТС

194

25

216

172, 0

76+0, 5

400

405

32, 0

ЦКОДМ -219
ОТТМ, ОТТГ, БТС

219

25

245

195, 0

76+0, 5

400

420

40, 0

ЦКОДМ -245
ОТТМ, ОТТГ, БТС

245

15

270

225, 0

76+0, 5

400

430

65, 0

ЦКОДМ -273
ОТТМ, ОТТГ

273

10

299

249, 0

76+0, 5

400

415

70, 0

ЦКОДМ -299 ОТТМ

299

10

324

274, 5

76+0, 5

400

405

75, 0

ЦКОДМ -324 ОТТМ

324

10

351

300, 0

76+0, 5

400

405

92, 0

ЦКОДМ -340 ОТТМ

340

10

365

316, 0

76+0, 5

400

415

97, 4

ЦКОДМ -426 треуг.

426

10

452

351, 0

76+0, 5

400

415

152, 0

 

 

 

 

ЦТ-TYPE TURBULIZER

 

ЦТ-type turbulizer

 

The distinctive feature of these turbulizers is that the blades designed to swirl the upward fluid flow, are made of special cord-reinforced rubber. The ЦТ-type turbulizer blades are characterized by rigidity and strength making it possible to deflect the fluid flow around the string. And the mud is displaced by cement slurry in the annulus. At the same time, the blades are particularly elastic, due to which there is no noticeable resistance when running the string. Thanks to the optimal ratio of the blades length to the vertical axis inclination, as well as the combination of rigidity and elasticity, the maximum value of the main quality indicator is ensured.

The technical level of turbulizers manufactured at our plant corresponds to the world-class products. Moreover, one of the main indicators, the flow turbulization-to-flow resistance ratio exceeds the level of the best samples from other manufacturers.

 

Technical Characteristics

Parameters

Outer diameter, mm

Inner diameter, mm

Height, mm

Weight, max., kg

ЦТ-140/212-216

210

142

160

3

ЦТ-146/212-216

210

148

160

3,5

ЦТ-168/212-216

210

171

170

4,5

ЦТ-168/245

239

171

160

4,5

ЦТ-178/212-216

210

180

170

5

ЦТ-178/245

239

180

160

5

ЦТ-178/270

264

180

160

5

ЦТ-194/270

264

197

160

6